カメラモジュール組立サービス

Custom MIPI camera modules with optical alignment, assembly, and MTF testing. San Diego assembly options.

ISO 6 Cleanroom
100-100K Units/Year
Custom MIPI Cameras
San Diego Assembly
MIPIおよびUSBカメラ用カメラモジュールクリーンルーム組立ステーション

カメラモジュールの組み立てオプション

Commonlandsレンズをご購入のお客様限定のプロフェッショナルな組み立てサービス

委託販売のカメラ本体

100~10万台/年

Precision manual assembly for customer-provided sensors paired with Commonlands lenses. Our technicians perform optical alignment, adhesive dispensing, and flex cable attachment within controlled environments. Perfect for startups validating designs or companies needing reliable assembly without capital equipment investment. Volume production up to 100,000 units per year supported.

  • Cleanroom Class 1000 (ISO 6)
  • Lens Options M12, C-mount
  • Lead Time 5-10 days
  • Annual Capacity Up to 100,000 pieces

カスタムMIPIカメラモジュール

>年間1,000台

Custom MIPI CSI-2 camera module development featuring Commonlands optics with multiple interface options. We handle schematic design and PCB layout for MIPI CSI-2, DVP parallel, and USB interfaces. Complete integration with our M12 or C-mount lenses optimized for your specific sensor and application requirements. Active alignment available for superior optical performance, with dedicated active alignment capacity available within 4-6 months for high-volume projects exceeding 100,000 units per year.

  • Interface Support MIPI CSI-2, DVP, USB
  • Active Alignment Available
  • Sample Lead-time 8 weeks
  • Lens Integration Commonlands Lenses

実績ある生産実績

マシンビジョンおよびロボティクス向けの実用的な大量生産用カメラモジュール組立

ロボット工学向け CIL227 フィッシュアイレンズ搭載 IMX577 MIPI カメラモジュール

IMX577 MIPIカメラモジュール 2万個の生産

Successfully delivered 20,000 MIPI camera modules combining Sony IMX577 sensors with our CIL227 3mm fisheye M12 lens for an autonomous navigation customer. This high-volume project demonstrates our capability to scale from prototype to production while maintaining consistent optical performance across the production run using our proprietary focus scoring software.

20,000 Units Delivered
IMX577 12MP MIPI Sensor
CIL227 3mm Fisheye M12 Lens
186° Diagonal Field of View on IMX577

This project showcased our ability to maintain sub-1% defect rates across large production runs while meeting aggressive delivery schedules. The combination of our precision-tested CIL227 fisheye M12 lens with the high-resolution IMX577 MIPI sensor delivered exceptional wide-angle performance for robotics navigation. Browse our full selection of M12 lenses for machine vision.

なぜカメラモジュールにコモンランズレンズなのか?

Our camera module assembly service is exclusively available for customers using Commonlands optical products. This integrated approach lets us match lens image circle and chief ray angle to your sensor before assembly, with streamlined quality control and single-source accountability for your machine vision system performance.

MIPIカメラモジュール向けCommonlands M12およびM8レンズコレクション

Choose from more than 70 M12 lens models, professional C-mount lenses, miniature M8 lenses, or specialized relay lenses for inspection systems. Lenses used in assembly are MTF tested against their published specifications, so out-of-spec units are screened out before they reach your camera module. This quality assurance combined with cleanroom assembly delivers reliable camera modules for machine vision, robotics, and industrial automation applications.

M12レンズコレクションを見る →

カメラモジュールの組み立てはどのように行われるのでしょうか?

Our systematic approach to optical precision with Commonlands lenses

1

レンズの選び方

お客様のセンサー仕様や画角の要件に合わせて、当社のM12CマウントまたはM8レンズのラインナップからお選びください

2

部品検査

入荷時の品質管理(QC)において、CommonlandsレンズのMTF性能およびセンサーPCBAの清浄度と機能を確認します

3

精密組立

Manual or active alignment sets sensor-to-lens positioning using our proprietary focus scoring software for tight unit-to-unit consistency

4

妥当性検証

Image quality verification using customizable test charts and relay lenses screens each camera module against its specifications before shipment

カメラモジュールの組立能力

組み込みビジョンシステムおよびマシンビジョンアプリケーション向けの包括的な組立サービス

センサーの統合

  • ソニーIMX、オムニビジョン、オンセミのセンサー
  • ローリングシャッターおよびグローバルシャッターの対応
  • RGBベイヤー方式およびモノクロ方式
  • 1/4インチ~1インチの光学フォーマット
  • 各センサーに合わせたM12レンズの最適化

機械組立

  • M12、CS、およびCマウントのネジ山
  • 精密な手動調整
  • カスタムモジュール向けのアクティブアライメント
  • 焦点と後焦点の調整
  • IRフィルターの取り付け

インターフェースと容量

  • 年間100台から10万台
  • MIPI CSI-2の実装
  • DVPパラレルインターフェース
  • USBカメラモジュールの対応
  • 静電気放電(ESD)対策の実施

We build modules around sensors spanning the current CMOS market, including the onsemi AR0234 global-shutter sensor, the Sony IMX415, IMX462, and IMX577 rolling-shutter sensors, and the OmniVision OG05B1S global-shutter sensor and OV5640. See the full image sensor list for specifications and Commonlands lens compatibility for the sensor in your design.

独自のフォーカス・スコアリング・ソフトウェア

Internally developed testing technology with VIS, 850nm, and 940nm support for tight unit-to-unit consistency

フォーカス・スコアリング・アルゴリズム

  • 自社開発のソフトウェア
  • アセンブリ中のリアルタイム鮮明度指標
  • 可視光(VIS)、850nm、および940nmの波長に対応
  • 合否判定の自動化
  • 統計的工程管理の追跡

カスタマイズ可能なテストチャート

  • 用途に応じたチャートデザイン
  • 傾斜エッジMTFターゲット
  • 解像度と歪みパターン
  • 像面湾曲の特性評価
  • 顧客指定のテスト基準

リレーレンズ試験ステーション

  • 無限共役光学系
  • 一貫した照明制御
  • 多分野にわたる適性検査
  • 再現性のある測定条件
  • トレーサブルな校正標準物質

カメラモジュールアセンブリに関するよくある質問

MIPIカメラモジュールおよび組立サービスに関するよくある質問

カメラモジュールアセンブリの最小注文数量はどれくらいですか?
For consigned camera assembly using manual stations, we support quantities from 100 units with capacity up to 100,000 units per year. This range suits prototype validation through high-volume production. Custom MIPI and DVP camera module development with active alignment requires minimum annual volumes of 1000 pieces to justify NRE costs. All assemblies require use of Commonlands lenses.
Do I need to use Commonlands lenses for assembly services?
Yes, our camera module assembly service is exclusively available for customers using Commonlands optical products including M12 lenses, C-mount lenses, and M8 lenses. This lets us verify lens performance against known specifications and keep quality control under one roof. Browse our extensive lens collection at commonlands.com/collections/m12-lenses to find the right optics for your application.
What camera interfaces do you support for custom MIPI camera modules?
We support MIPI CSI-2 for embedded and mobile applications, DVP parallel interface for cost-sensitive designs, and USB for plug-and-play connectivity. Our engineering team can help select the optimal interface based on your bandwidth, latency, and integration requirements for machine vision and robotics applications.
What cleanroom classification is used for camera module assembly?
Our camera modules are assembled in a Class 1000 (ISO 6) cleanroom environment, maintaining fewer than 1,000 particles of 0.5 micron or larger per cubic foot. This prevents sensor contamination that causes dark spots and image artifacts. Operators wear full bunny suits, and all tools undergo ultrasonic cleaning between builds.
Are your camera modules NDAA compliant?
Not by default. Standard camera module builds use globally sourced electronics, while optical alignment, assembly, and MTF testing take place in our San Diego cleanroom. If your program requires NDAA Section 889 compliance, talk to an applications engineer before ordering and we will scope a compliant bill of materials and build path.
Is active alignment available for high-precision MIPI camera modules?
Yes, active alignment is available for custom MIPI camera module projects requiring superior optical performance. This automated process uses real-time image feedback to achieve optimal sensor-to-lens positioning, ideal for applications demanding tight tolerances. For high-volume projects exceeding 100,000 units per year, we can bring dedicated active alignment capacity online within 4-6 months. Active alignment is particularly beneficial for high-resolution sensors and wide-angle lenses where precise centering is critical for machine vision accuracy.
What testing is performed on assembled camera modules?
Every module undergoes optical inspection for particle contamination, adhesive coverage verification, and alignment checks between Commonlands lenses and sensors. Our proprietary focus scoring software provides quantitative sharpness metrics during assembly, supporting tight unit-to-unit consistency. Testing stations utilize relay lenses and customizable test charts matched to your application requirements. Optional services include MTF testing, thermal cycling (-40°C to +85°C), and vibration testing per customer specifications.
How do you ensure unit-to-unit consistency across production runs?
当社は、カメラモジュールの組立工程に特化した独自のフォーカス評価ソフトウェアを社内で開発しました。このソフトウェアは、フォーカス調整プロセス中にリアルタイムでシャープネスの定量的な測定値を提供し、可視光および近赤外(NIR)カメラの両方の用途において、可視光(VIS)、850nm、940nmの波長に対応しています。統計的工程管理(SPC)による追跡、お客様の用途に合わせてカスタマイズ可能なテストチャート、および照明を制御したリレー式レンズテストステーションと組み合わせることで、数百台から数万台に及ぶ生産量全体において、厳格な公差を維持しています。

カスタムカメラモジュールのプロジェクトを始めませんか?

Combine our M12 lenses with professional cleanroom assembly for custom MIPI, DVP, and USB camera modules

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